— Technology Drives High Quality; Green Initiatives Lead the Future
As the premier global event for the plastics and rubber industry, CHINAPLAS 2026 is scheduled to take place from April 21 to 24, 2026, at the National Exhibition and Convention Center (Shanghai) — Hongqiao.
Under the theme “Change · Collaborate · Innovate for Sustainability,” this edition of the exhibition is expected to cover an area exceeding 390,000 square meters, spanning all 16 exhibition halls; both in terms of scale and quality, the event is set to reach new heights.
The exhibition will bring together over 4,600 high-caliber exhibitors from both home and abroad to showcase cutting-edge technologies and innovative achievements across the entire plastics and rubber industry value chain.
Centered on three core dimensions—”New Material Breakthroughs,” “Intelligent Innovation,” and “Green Transformation”—the event aims to comprehensively empower the industry’s upgrade toward high-end, intelligent, and eco-friendly manufacturing, thereby injecting powerful momentum into China’s transition from “Made in China” to “Created in China.”
Serving as a “golden platform” for plastics and rubber enterprises to expand their global footprint, CHINAPLAS 2026 has achieved not only a “breakthrough in quantity” but also a “leap in quality.”
During this exhibition, Jiangsu Faygo Union Machinery Co., Ltd. will occupy two booth locations: an extrusion booth and a blow molding booth. We will be showcasing two key pieces of equipment: one SJ65 pipe extruder and one rotary blow-fill-cap system.
I. SJ65 Pipe Extruder: High Efficiency, High Stability—Specialized for Pipe Extrusion
I. SJ65 Pipe Extruder: High Efficiency, High Stability—Specialized for Pipe Extrusion
The Faygo Union SJ65 single-screw extruder is a flagship model within the company’s extrusion equipment series. Specifically designed for the continuous and efficient production of plastic pipes, it will take center stage as the key exhibit at our extrusion booth during the upcoming CHINAPLAS exhibition.
1、Core Structure and Operating Principles
The equipment primarily consists of the main unit, a transmission system, a heating and cooling system, and a control system. Its core component is the SJ65 single screw; through precise coordination with the barrel, the screw’s rotation and conveying action subject the plastic raw materials within the barrel to shear, compression, and friction forces, thereby achieving effective plasticization, mixing, and extrusion. The equipment features a length-to-diameter ratio (L/D) of 25:1. Both the screw and the barrel are manufactured from high-quality 38CrMoALA alloy steel and have undergone nitriding treatment, resulting in a nitrided layer depth of 0.4–0.7 mm. This ensures exceptional wear resistance and a long service life for these critical components.
2、Key Technical Parameters
According to the product specifications, the main configuration parameters for the SJ65/25 extruder are as follows:
Main Motor Power: 37 kW. It utilizes variable frequency speed control to enable precise regulation of screw rotational speed.
Heating System: Employs cast-aluminum heating rings, ensuring high heating efficiency and uniform temperature distribution.
Gearbox: Equipped with a hard-toothed surface gearbox. The gears are constructed from 20CrMoTi alloy steel, ensuring smooth power transmission and robust load-bearing capacity. Production Capacity: Capable of processing pipes with diameters ranging from 16 mm to 32 mm, with an extrusion output capacity falling within the range of 30 to 100 kg/h.
3、Key Applications and Features
The SJ65 series single-screw extruder is primarily designed for processing various thermoplastic materials, including PE, PP, PVC, and ABS. In the field of pipe manufacturing, it demonstrates the following significant advantages:
High Output and Excellent Plasticization: The optimized screw design ensures highly efficient material plasticization and a uniform, stable melt, thereby guaranteeing superior pipe quality.
Stable Operation and Low Energy Consumption: The overall machine design prioritizes energy efficiency; combined with variable frequency speed control, it ensures stable operation while minimizing energy consumption.
Broad Applicability: It serves as an ideal choice not only for standard pipes—such as those made from PVC or PE—but is also suitable for producing specialized pipes with higher precision requirements, such as ABS core tubes for lithium-ion battery separators.
Comprehensive System Integration: At trade exhibitions, this main extruder unit is typically showcased in conjunction with downstream equipment—such as immersion cooling tanks, synchronous belt haul-offs, and winders—forming a complete, integrated solution for pipe production lines.
II. Rotary Blow-Fill-Cap Equipment: High-Speed, Energy-Efficient, and a Model of Integrated Production
The rotary blow-fill-cap monoblock machine, featured at the bottle blowing exhibition booth, serves as a concentrated embodiment of Feige Youlian’s technical prowess in the field of PET packaging. This equipment seamlessly integrates three core processes—bottle blowing, filling, and capping—into a single unified system, achieving fully automated production from preform to finished beverage bottle.
1、Working Principle and Integrated Workflow
The equipment’s operation begins with the conveyance of bottle preforms. The preforms first enter a heating oven, where they undergo uniform heating and softening. Subsequently, the softened preforms are transferred to the precision molds within the blowing unit, where they are blow-molded into shape under the influence of high-pressure gas. The newly formed empty bottles then proceed directly into the filling unit, where a precise volume of liquid is dispensed via a high-precision metering system (such as a metering pump). Finally, the bottles enter the capping unit, where capping heads securely tighten the caps, thereby completing the entire packaging process. The entire operation is centrally coordinated by a PLC control system, ensuring seamless transitions and synchronization between each workstation. 2. Core Technologies and Performance Advantages.
Faygo Union’s rotary blow-fill-cap equipment stands out due to its exceptional performance and innovative technologies:
Ultra-High-Speed Production and Flexible Adaptability: The equipment is specifically designed for continuous, high-speed production, boasting a maximum output capacity of up to 48,000 bottles per hour (BPH) while consistently maintaining a stable output exceeding 20,000 BPH—perfectly meeting the demands of medium-to-large-scale manufacturing facilities. Its product range covers bottle volumes from 250ml to 2.5L, allowing it to flexibly adapt to production tasks involving various specifications.
Significant Energy Savings and Cost Reduction: This equipment demonstrates outstanding performance in terms of energy efficiency. Through an innovative air recovery system, exhaust air is pressurized and repurposed for the pre-blowing stage, directly reducing compressed air consumption by 30% to 40%. Furthermore, the integration of an infrared heating oven and ceramic plate energy-storage technology yields an additional 10% to 20% reduction in energy consumption, thereby substantially lowering operating costs.
Precision Control and Durability: The equipment utilizes servo controllers to ensure the precise positioning of the stretching rods, guaranteeing uniform wall thickness across all bottles. Key components—such as the PLC and servo motors—are sourced from internationally renowned brands like Siemens and SEW, ensuring the equipment’s long-term stability and reliable operation. The imported magnesium-aluminum molds undergo multi-axis precision machining, characterized by their lightweight design, high precision, and extended service life.
Intelligent Operation, Convenience, and High Hygiene Standards: Equipped with a 10-inch touchscreen interface, the system allows for real-time monitoring of over 20 critical parameters, offering intuitive and user-friendly operation. Its modular design facilitates rapid bottle-type changeovers, enabling mold replacements to be completed within just 30 minutes. The configuration features all-stainless-steel contact parts, an ionized air dust removal system, and a CIP (Clean-in-Place) cleaning system to ensure strict food-grade hygiene standards; additionally, the use of non-contact robotic grippers for bottle handling completely eliminates the risk of secondary contamination.
Wide Range of Applications：This integrated rotary blow-fill-cap machine is widely utilized to meet the large-scale packaging requirements of liquid products. It is particularly well-suited for production lines involving purified water, mineral water, fruit juices, tea beverages, and even daily chemical products. Its combination of high automation, high production capacity, and low energy consumption makes it the ideal choice for beverage manufacturers seeking to enhance operational efficiency and reduce costs.
