Do you need extruded plastic tubing extruder that is durable, perfectly designed, and cost-efficient? It is noted that many sectors face challenges in custom-fit solutions, durability, and precision-engineered efficiency.
In this blog, you will learn how extruded plastic tubing achieves and improves precision and value through smart design and material selection. However, it enables you to optimise decisions that are better, faster, and more cost-efficient. So, stay connected!
1) What is extruded plastic tubing?
“Extruded plastic tubing refers to the hollow, flexible, or rigid tubes created from melted plastic pushed through a specific-shaped die.”
To be simpler, it is a type of plastic tube that is produced through tubing extrusion. Moreover, it is produced by forcing molten plastic through a die, which shapes and forms the plastic into long, continuous tubes. These tubes can either be soft and rigid or thick and thin. Nowadays, these tubes are used in almost all sectors, from hospitals to factories.
A Versatile Solution for Modern Needs
In the modern world, these tubes are used for transporting fluid, protecting electrical wires, and even in the construction of some machine parts. Additionally, they can be made from PVC, PE, PPR, HDPE, and ABS.
The good point is that each has a unique advantage. For example, silicone is used in the manufacture of medical tubing for its biocompatible properties and is safe for human use.
Moreover, extruded plastic tubing is widely used in industry because of its flexibility. You can choose the colour, design, thickness, and even rigidity of the tubing according to your own desire.
Furthermore, due to custom tool design and precise regulation, extruded plastic tubing can be made to exact specifications, which is a requirement for special projects where every detail is important.
2) Understanding the Plastic Tubing Extrusion Process
The process of extruding plastic tubing is important in forming custom tubing of good quality. It all begins with loading plastic pellets, which are then transferred to a heated barrel for melting into a thick and smooth liquid.
The next step is that the hollow tube shape is achieved by forcing the melted plastic through a specially cut die, which gives the specific wall thickness and diameter to the custom plastic tubing. Then, after forming, the tubing goes into the cooling system, such as a water bath, to make sure it stays in shape.
Next, the cooled plastic tubing is then pulled by a puller to ensure even speed and tension. The tubing is then cut or coiled, depending on the required length.
The parameters for speed, temperature, and pressure are closely monitored by operators to ensure precision plastic extrusion. The control of all these parameters makes it easier to achieve good quality and precision on the plastic tubing.
Furthermore, extrusion is ideal for a wide range of materials and is also very quick and economical. Moreover, if you choose the right tools, the tubing can be very flexible and strong, thus useful for so many things.
3) Common Types of Extruded Plastic Tubing
Well, it is important to know the types of extruded plastic tubing, so let’s discuss the types:
i) Flexible Extruded Plastic Tubing
Flexible tubing can be bent, twisted, and turned. This flexible nature is ideal in applications that require movement to and from tight areas and adjustable positions. Generally, this tubing is often seen in movable medical devices and laboratory equipment. It serves well in applications where rigid tubes and pipes cannot work due to the risk of damage from cracking.
Significantly, some of the more flexible materials are silicone, polyurethane, and LDPE. These materials are widely used in the medical field and for food applications due to their soft, strong, and chemically resistant qualities. So, they are used in medical-grade tube extrusion.
Moreover, flexible tubing is an excellent choice for portable machines and daily tools since it’s lightweight and easy to install. In addition, it can minimise the vibration and noise in machines.
ii) Rigid Extruded Plastic Tubing
This type of tubing does not bend; it means that it maintains its shape under pressure. Therefore, it is ideal for plumbing systems, protective covers, and structured frames.
Common materials for rigid plastic extrusion tubing are PVC, acrylic, nylon, and ABS. However, these materials are suitable for such tubing because they provide substantial strength and durability, especially for industrial and outdoor applications.
Because it maintains its shape, rigid tubing offers consistent strength and durability in fixed installations. Moreover, these tubing types are also simpler to adjust to precise dimensions and mount safely.
4) Common Uses of Plastic Tubing
Alright! Plastic tubing is a basic addition to numerous equipment and appliances in hospitals, farms, and many industries. In such settings, plastic tubing plays an important role in the smooth operation of systems and equipment. Let’s discuss some common uses of plastic tubing:
- Medical and Healthcare
Most importantly, medical tubing is life-saving in the hospital. However, it is used for catheters, intravenous (IV) lines, and oxygen delivery. You know that tubing cleanliness, safety, and reliability are important for all medical setups.
So, the materials must be biocompatible and safe for the human body. Moreover, they must be strong enough to withstand hospital-grade sterilisation procedures.
- Automotive and Aerospace
Significantly, fuel and coolant lines in automobiles and aircraft use plastic tubing. Moreover, it also supports hydraulic and pneumatic systems. The tubing must be tough and flexible, as space is limited and temperatures can vary. Generally, for these types of vehicles, plastic tubing is often custom-designed and manufactured.
- Agriculture and Farming
Next, the plastic tubing is also used in irrigation systems and animal feeding programmes. Inplex and several other companies manufacture flexible tubing designed to improve crop yields and enhance livestock care. Moreover, farmers utilise rigid tubing for seedling growth as well.
- Industrial and Construction
The next use of plastic tubing is in the construction of a building; tubing is used to integrate into walls and floors. Furthermore, other functions it supports include heating, drainage, and structural plumbing. Moreover, in architectural profiles, tubing is applied to make the curtain walls stronger.
- Food and Beverage Processing
Alright! In clean food production areas, infection control and food safety are very important. You have to know that food-grade plastic tubing is free of bacteria and is ideal for the transfer of liquids. Moreover, food-grade tubing is important in the production of dairy products and in soft drink manufacturing.
5) Benefits of Custom Extruded Tubing
Well, in plastic tubing, custom extruded tubing has its unique advantages. In the healthcare sector, construction, and manufacturing systems, custom options can help save time and provide convenience. Let’s talk about some of the benefits of custom extruded tubing:
+ High Strength and Flexibility: The good news is that you get exactly what you require in custom tubing. Moreover, it has been built to control even the toughest of structures and environments.
Furthermore, in the food and beverage industry, custom extruded tubing ensures that the plastic has the highest quality and durability, and high resistance to failure.
+ Faster Production, Lower Costs: Another benefit of custom extruded tubing is the faster production and lower cost. Thus, the custom tubing ensures an elimination of unnecessary steps, which improves production cycles and reduces setbacks.
The requirements given are met with custom tubing, and that leads to a decrease in material and cost.
+ Ready for Automation: Significantly, custom extruded tubing is beneficial in the automated zones. Their handling, installation, and connection make it easier in comparison to regular tubing and work towards raising productivity and speed while reducing manual labour.
+ Environmentally Friendly: The significant benefit of custom tubing is that it can be developed using sustainable materials along with green energy manufacturing processes. However, this not only lowers your environmental footprint but also works towards green manufacturing initiatives.
+ Less Waste, More Efficiency: Lastly, custom profiles extrusion allows you to acquire the exact shape and size needed and eliminate redundancy. Thus, it enhances the overall performance of the system while also reducing material waste.
6) Quality Assurance & Inspection
Alright! With custom plastic tubing, the assurance of quality is very important. Each tube is subjected to harsh high temperature, high pressure, vacuum, and multiple filtration processes, and only then is it considered safe and retains the required strength.
! Precision Matters: In the extruded plastic industry, maintaining tolerances and dimensional accuracy is very important. Every single aspect is monitored and maintained because even the slightest differences may affect how the tubing performs in practical applications.
This is the reason skilled technicians carefully look at every single detail from the beginning till the end.
! Visual Checks and Final Inspections: Well, every batch undergoes thorough visual inspection before shipping. However, technicians inspect for surface scratches, defects, discolouration, or any colour issues. This way, you receive tubing that functions exceptionally as well as appears neat and polished.
! Testing for Performance: Significantly, real-world conditions, including a practical environment, require tubes to pass pressure tests, flexibility checks, and temperature resistance trials. Thus, these processes are used to confirm that every tube properly meets industry standards.
! Consistency You Can Trust: You know trusted manufacturers follow strict quality processes every time. Moreover, everything is completed from raw material checks to final packaging. Thus, it ensures that every order is filled with the same reliability as the one before.
7) Partner with a Trusted Manufacturer
To be honest, custom plastic tubing requires a trusted partner that can deliver. However, Faygo Union is fast and accurate, putting the customer first in all dealings and distinguishing itself from the competition.
- Expert Experience & Deep Knowledge
Starting in 2002, Faygo Union has helped more than 50,000 customers in realizing their concepts and transforming them into real parts. Moreover, providing services such as plastic extrusion tubes, Plastic Sheet extrusion, Plastic recycling and pelletizing equipment, rapid prototyping, injection molding, and more, they stand ready to assist.
Therefore, Faygo Union is good at meeting the needs of customized and specialized plastic pipe, profile, and sheet production equipment, and their work is reliable and efficient.
- Helpful Support & Clear Communication
Faygo Union has dedicated personnel for every client, and thus, every client has a single point of contact throughout the project who assists them. Moreover, you will receive recommendations for the design, materials, and production as appropriate. Moreover, free quotes are available, which are great for planning and budgeting.
- Custom Tooling & Scalable Output
Faygo Union is capable of custom tooling and uses up-to-date machines to manufacture the parts to fit your specifications precisely. Should your project have complex geometrical features or demand a certain level of part repeatability, Faygo Union can supply anything from a few custom pieces to larger quantities.
- Innovation You Can Trust
Alright! With their ISO 9001 in place, Faygo Union can support industries like medical, automotive, and food processing that have strict requirements and demand high levels of precision and controlled standards.
To put it simply, Faygo Union is an excellent choice for your custom parts or tubing project, as we have a history in low-volume production and the plastic extrusion process. You will receive instant response time, reliable guidance, and a record of achievement.
8) Conclusion
Thus, it is concluded from the above discussion that across different industries, plastic tubing is a reliable, strong, and affordable option for various use cases. It can be designed to a customer’s specific requirements in terms of designs, materials, and production methods.
With the increasing focus on plastic tubing innovation, the industry is ensuring the development of more smart and environmentally friendly solutions. In terms of precision and support, Faygo Union stands out as a trusted and exceptional plastic tubing extruder manufacturer.
Our eco-friendly approach and customer-centric model enable them to deliver exceptional customer service while safeguarding the environment. Trust plastic tubing extruder manufacturing to Faygo Union and receive unmatched industry standards. Best of luck!
